Reliability Engineering & Failure Analysis

The Role of RE & FA

RE&FA at Kaynes Semicon governs device reliability validation and structured failure intelligence across semiconductor programs.

The division owns accelerated stress strategy, failure mechanism identification, and systemic reliability feedback into packaging, silicon validation, and manufacturing environments.

Core Domain

RE & FA defines how devices behave under long-term electrical, thermal, and environmental stress and how failure modes are isolated and eliminated.

High Temperature Operating Life (HTOL) strategy development

Temperature cycling and thermal shock evaluation

Highly Accelerated Stress Testing (HAST)

Power cycling validation for SiC and IGBT devices

AEC-Q stress condition alignment and qualification modelling

Electrical fault isolation and curve-trace diagnostics

Cross-section analysis of interconnect and die-attach failures

SEM / EDX material inspection workflows

Package-induced stress fracture identification

Wirebond lift and solder joint fatigue analysis

Failure mode taxonomy development

Yield excursion root-cause integration

Field-return analysis and corrective action modelling

Screening optimisation based on stress results

Semiconductor-grade reliability stress environments

Thermal cycling and high-temperature evaluation chambers

Failure analysis lab capabilities for electrical and physical diagnostics

Integrated reliability review workflows across engineering and manufacturing

Market Context

Supporting automotive electrification, power electronics, RF, MEMS,
and industrial semiconductor programs requiring long-duration reliability confidence under demanding operating conditions

India’s semiconductor future will be built on execution, not intent. We are here to build that execution.